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Reality Daydream

The Dream is Free, The Hustle Sold Separately

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Teardrop-shaped Bentwood Shelf

August 15, 2017 by Bethany Sy

I’m always subconsciously gathering inspiration from everywhere. I’m the weirdo that can find beauty in the crack of a sidewalk or the spray pattern of mud on the wheel well of my car. So Pinterest is almost TOO stimulating for my over-active mind. But I do love following my close friends and family on Pinterest, and recently saw this Teardrop-Shaped Bentwood Shelf that my friend Laura had pinned.

I’m not necessarily needing a shelf, but I thought this sounded like such a fun project. So we decided to whip this one out for Laura!

Make this DIY Bentwood Teardrop-shaped shelf by steaming and bending the wood. Click through for the tutorial! (Reality Daydream}*This post is sponsored by Rockler. Thank you for supporting the fabulous brands that make Reality Daydream possible! This post contains affiliate links.*

Supplies for Teardrop-Shaped Bentwood Shelf

Tools to make Teardrop-shaped Bentwood Shelf

  • Steamer
  • Table saw (this is the one we have… and LOVE)
  • Scroll saw (this is the one we have… and LOVE)
  • Band saw
  • Miter Saw
  • Belt Sander
  • Brad Nailer (this is the one we have… and LOVE)
  • C-Clamps
  • Bar Clamps

 Materials to make your steam box

Instructions included with Rockler steamer, or you can go rogue and make one of the many ones available online.

  • Lumber for bending
  • Glue
  • Brad Nails
  • Plywood
  • Scotch tape
  • Tracing Paper

Nick here…Hey, Hey! So we have been wanting to incorporate something with steam bending for quite some time.  We were a little intimidated, but had seen enough videos and read enough about the process, that we felt pretty confident about giving it a go.  First we designed this bentwood shelf, which you don’t have too because we did it for you (YAY!)

Unfortunately, we wanted this to be a 1:1 scale and we impatiently decided not to go to the printing press.  That being said we printed them off as a poster and taped those suckers together; one after another, afteeerrrr anothhhherrrr.  haha, until we got them all done. Click HERE for to download and print this template / building plans.

Posterizing Plans {Reality Daydream}

Now that you are covered in scotch tape and paper cuts, take your transfer paper and trace the inside edge of the teardrop.  Then cut it out, we will use this later for marking the shelves, dado’s and making the pattern.

Using Tracing paper to transfer plans{Reality Daydream}

If you haven’t already, build your steam box. We used (qty 5) 1”x10”x72” and  the strips of wood we used to bend are 64” long so I would make your steam box about 70” long.

Making a Steam box {Reality Daydream}

We cut our strips of wood to be bent 3/16” thick x 1/2” wide x 64” long.  After a couple failed attempts, we learned that the top curve was just too tight,  so we decided to cut some kerfing to help it bend.

Cutting Kerfing {Reality Daydream}

Throw those suckers into the steam box, fill up the steamer and start the process! whoop!

Tick, tock, a watched pot never boils, so let’s get this pattern made… I had some scrap plywood that has been decaying in the backyard for sometime,(I know, the wood gods are steaming(<— see what I did there), that I would let such a thing sit in the element and wither away.  Anyway… we grabbed some plywood, (the plywood we used happens to be 5/8” plywood), we traced our pattern on the plywood twice and cut them out, then we screwed the two teardrop shaped pieces of plywood together and sanded the edges in an effort to get rid of any high spots.

IMG_5410

We then screwed the bentwood shelf pattern to a backboard,  drilled a hole a couple 1/2” hole for dowels on both sides of the small curve, using a spare piece of the wood being steamed as a spacer. Lastly we drilled some holes for our clamps.  The size of the hole doesn’t really matter as long as the clamps fit.

We let the boards steam, for a good hour after the steamer got up to temperature.

Learn how to build a steam box to bend wood for this bentwood teardrop-shaped shelf! {Reality Daydream}

When it’s time to pull those pieces out, you want to go fast but not reckless.  First we pulled one of the dowels out of the pattern, then we grabbed a piece out of the steamer,  locking one side of the wood between the pattern and the dowel we carefully made the tight bend, supporting the lumber with our hand as we wrapped it around.  then we pinned the other side of the tight radius with the other dowel.

Kerfing tight radius {Reality Daydream}

We then did the same, bending motion with our hand on the backside of the wood, helping support it as the wood fibers are being stretched and compressed for the rest of the way around the pattern.

IMG_20170807_212029

We clamped the tail in place, and then repeated the entire process for the second teardrop.  We clamped everything into place so we could walk away and let it dry overnight.

While they are drying, let us talk about lumber.  We had some scrap birch laying around, so it is what we used.  based on our research, air dried wood works 10x better than kiln dried lumber. Some good lumber to use? Birch, Ash, White/Red Oaks, Beech, Elm, and Hickory.  Some people have had luck with kiln dried yellow birch.  You might be able to use kiln dried pine,  but ultimately your best bet is going to be going to a local sawmill and picking up one of the above.

We tried a variety of wood types and cut extra boards, they might not all work.

We left the boards on over night, but you can dive into the shelves while your waiting right?  We traced the shelf locations and size onto the transfer paper, the marked those onto the pieces of wood (2 1/4” thick) and cut them out with a band saw. Using an oscillating belt sander to touch them up and get them to their final shape.

IMG_5434

Repeat for remaining shelves.

The top and bottom shelf have a dado for the center vertical board, we transferred those locations, using the center board and cut the dado on the table saw.

Bentwood shelf Dado {Reality Daydream}

We cleaned the dado’s up with a 1/4” chisel and pieced everything together, checking for fit.

Bentwood Shelf fit {Reality Daydream}

We took the bentwood shelf pieces off the pattern and splice the overlapping pieces together.

IMG_5436

While waiting for the glued splices to dry, we glued and nailed the shelves in place.

Nailing Shelves{Reality Daydream}

After about an hour passed we took the clamps off the bent wood and glued/nailed those suckers into place!

Nailing Bentwood{Reality Daydream}

Viola! Now show this sweet shelf off like a boss! JK, I was in my lazyman’s afterwork cloths, no judgments haha.

IMG_20170809_205446

We sanded ‘er down with 220 grit sandpaper and stained with Minwax Provincial stain. It turned out a little darker than I expected, but I think I actually like it more than what I was envisioning!

Bentwood Teardrop-Shaped Decorative Shelf using steam bent wood! {Reality Daydream}

Hope you all enjoyed the tutorial for this Bentwood Shelf. It was a fun project that requires very little materials and is a great way to get rid of those scrap pieces off wood laying around your shop!

DIY Teardrop-Shaped Bentwood Shelf Tutorial by Reality Daydream}Make this DIY Bentwood Teardrop-shaped shelf by steaming and bending the wood. Click through for the tutorial! (Reality Daydream)Bent Wood Teardrop-Shaped Decorative Shelf Tutorial... a fun DIY using a steamer to bend the wood! {Reality Daydream}

As always, if you give this project a try, tag us on social media (@RealityDaydream on both Facebook and Instagram) or email us pics (beth@realitydaydream.com)… we LOVE seeing your creations! And be sure to sign up here so you get an email notification each time we publish a new tutorial! <3

Go forth and be creative, friends!

Bethany (and Nick!)

~~~~~~~~~~~~~~~~~~~~~~~~

Thanks for pinning!

Make this DIY Bentwood Teardrop-shaped shelf by steaming and bending the wood. Click through for the tutorial! {Reality Daydream}

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About Bethany Sy

Nick and Bethany Sy are the creative free-spirits behind DIY/Lifestyle blog, Reality Daydream. They recently purchased a historic mansion and have been documenting the ups and downs of renovation and making this home their own... all while sharing tips and tutorials along the way! When they found themselves in the trenches of infertility, they started a journey that would prove to be their most important DIY project ever, and have 3 beautiful girls to show for it. <3

« 14 Creative and UNIQUE Ideas for Accent Walls
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Comments

  1. 6

    John Mathew says

    May 10, 2018 at 6:50 am

    Blog entries are unquestionably my source of entertainment and you have astonished me with your writing. Keep doing awesome would like to see more blog entry on the site. I have not been this thrilled by a blog entry for a long while! You have it, whatever that implies in blogging. I like to share these types of blog to my friends who like to read the blogs for gaining good thoughts and informations

    Reply
  2. 7

    Laura says

    December 31, 2017 at 11:03 pm

    Uh – how in the WORLD did I miss this post?! I LOVE this shelf for so many reasons: 1. The amazing craftsmanship 2. The care and attention put into making it 3. The fact that it’s MINE ALL MINE! No seriously, we love this shelf you made and it has a feature spot on one of our walls. You are THE.BEST!

    Reply
  3. 8

    Courtney says

    August 23, 2017 at 6:18 pm

    This blows my mind. I never really considered how things like this are made. You two are awesome!

    Reply
  4. 9

    Maureen Riley says

    August 15, 2017 at 10:54 pm

    Wow, so beautiful. I really enjoyed looking at all of the photos for the project. I will probably never own all of the power tools you used to make this but as a crafter I can appreciate your wonderful work. Thank you for sharing your talent with us.

    Reply
  5. 10

    Tali says

    August 15, 2017 at 5:22 pm

    I love it!

    Reply
  6. 11

    Anna says

    August 15, 2017 at 4:40 pm

    This is beautiful! Great job!

    Reply

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We are Nick and Bethany! Welcome to our blog, Reality Daydream where we share our DIY adventures!

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Attention: Almost any do-it-yourself project involves risk of some sort. Your tools, materials, and skills will vary, as will the conditions at your project site. Reality Daydream has made every effort to be complete and accurate in the instructions of the plans on this website. Reality Daydream will not assume any responsibility or liability for damages or losses sustained or incurred in the course of your project or in the use of the item you create. Always follow the manufacturer’s operating instructions in the use of tools, check and follow your local building codes, and observe all commonly accepted safety precautions.

 

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